蔡甸这家企业借力“互联网+” 绿色智能焊接技术提质增效
<section style="letter-spacing: 1px; line-height: 2; box-sizing: border-box; text-align: justify;"><section style="text-align: left;justify-content: flex-start;margin: 10px 0% -81px;box-sizing: border-box;" powered-by="xiumi.us"><section style="display: inline-block;width: 59%;height: 93px;vertical-align: top;overflow: hidden;border-style: solid;border-width: 1px 0px 0px 1px;border-color: rgb(59, 194, 255) rgb(62, 62, 62) rgb(62, 62, 62) rgb(59, 194, 255);box-sizing: border-box;"><section><svg viewbox="0 0 1 1" style="float:left;line-height:0;width:0;vertical-align:top;"></svg></section></section></section><section style="margin-right: 0%;margin-bottom: 10px;margin-left: 0%;text-align: center;justify-content: center;box-sizing: border-box;" powered-by="xiumi.us"><section style="display: inline-block;width: 94%;vertical-align: top;background-color: rgba(22, 108, 184, 0.07);padding: 25px;height: auto;box-sizing: border-box;"><section style="text-align: justify;box-sizing: border-box;" powered-by="xiumi.us"><p style="white-space: normal;box-sizing: border-box;">在中法武汉生态示范城中建钢构武汉工厂，一项自主研发的绿色智能焊接技术不久前完成阶段性测试，正在车间内推广应用，这项被称作“千里眼”和“智慧脑”的技术，不仅可提高25％的工作效率，还可大幅降低能耗。</p></section></section></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="box-sizing: border-box; text-align: center;" powered-by="xiumi.us"></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="text-align: center;box-sizing: border-box;"><span style="font-size: 14px;color: rgb(160, 160, 160);box-sizing: border-box;">技术人员实时查看焊接系统运行情况</span></p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="display: inline-block;width: 100%;border-width: 0px 0px 0px 3px;border-style: solid;border-left-color: rgb(59, 194, 255);border-right-color: rgb(59, 194, 255);padding: 10px;box-sizing: border-box;" powered-by="xiumi.us"><section style="box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;">中建钢构武汉工厂是国内最大的钢结构产业集团——中建钢构在汉设立的专业工厂。生产的钢结构产品涵盖H型、十字型、箱型、桥梁等所有钢结构。现承建的工程不仅有本地项目还有郑州国际文化交流中心、乌鲁木齐T4航站楼、合肥长鑫存储器及马来西亚项目。</p></section></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p><p style="box-sizing: border-box; text-align: justify;">记者看到，偌大的钢结构车间一派繁忙景象，工人们手持焊枪在各自的工位上紧张有序地忙碌着。车间中心区域，一块显示大屏，实时显示着各个工位二氧化碳气体消耗、电量、焊材消耗量、焊工有效作业时间等数据。</p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="box-sizing: border-box; text-align: center;" powered-by="xiumi.us"></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="text-align: center;box-sizing: border-box;"><span style="font-size: 14px;color: rgb(160, 160, 160);box-sizing: border-box;">手机上也能看焊接系统运行情况</span></p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="margin-top: 10px; margin-bottom: 10px; box-sizing: border-box; text-align: justify;" powered-by="xiumi.us"><section style="display: inline-block;width: 100%;border-width: 1px;border-style: solid;border-color: rgb(255, 255, 255);padding: 10px;background-color: rgba(22, 108, 184, 0.07);box-sizing: border-box;"><section style="box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;">“以前焊接产品主要靠工人师傅的手艺，焊接过程中的能源消耗因人而异。”工厂创新研发中心负责人郭继亮说，焊接有时候跟炒菜一样，温度控制都需要反复摸索。合适的配比、时间节奏的控制，才能焊出一道合格、漂亮的焊缝。新技术的应用，就是让这个“炒菜”过程形成标准化。</p></section></section></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p><p style="box-sizing: border-box; text-align: justify;">工厂创新研发中心负责人郭继亮介绍，他们对数字化焊机加装信息监控采集模块，实时采集各项数据，这些数据经5G技术传输，可源源不断地写入数据中心数据库中。不仅车间大屏，即使在千里之外，技术人员也可以通过手机软件实时了解这些数据。</p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="box-sizing: border-box; text-align: center;" powered-by="xiumi.us"></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="text-align: center;box-sizing: border-box;"><span style="font-size: 14px;color: rgb(160, 160, 160);box-sizing: border-box;">焊机可采集各项数据</span><br style="box-sizing: border-box;"/></p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p><p style="box-sizing: border-box; text-align: justify;">“如哪一个工位能耗消耗异常，技术人员可实时掌握，再通过分析，找出问题，进行智慧管控，下发最合理的焊接工艺参数。”郭继亮说，数据库还能进行大数据分析，为技术人员优化工艺流程，提高生产效率，节能降耗，提供数据支撑。</p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section><section style="margin-top: 10px; margin-bottom: 10px; box-sizing: border-box; text-align: justify;" powered-by="xiumi.us"><section style="display: inline-block;vertical-align: top;border-color: rgb(59, 194, 255);width: 100%;padding: 3px 5px;border-width: 1px 1px 1px 4px;border-style: solid;box-sizing: border-box;"><p style="box-sizing: border-box;">目前，该项技术已接入20台数字化焊机，焊接效率较传统老式焊机提升约25%。中建钢构武汉工厂负责人表示，工厂正持续进行智能化升级，将该技术接入到大型焊接设备和焊接机器人。工厂计划在五年内基本实现全工序智能化运行，工效提升30%以上。</p></section></section><section style="text-align: unset;box-sizing: border-box;" powered-by="xiumi.us"><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p><p style="box-sizing: border-box; text-align: justify;">去年年底，中法武汉生态示范城获评湖北省近零碳城镇试点示范项目。中法生态城相关负责人表示，中法生态城将对辖区现有重点企业持续开展低碳循环化改造，降低能源消耗量，提升资源产出率。</p><p style="box-sizing: border-box;"><br style="box-sizing: border-box;"/></p></section></section><p></p><section style="white-space: normal;box-sizing: border-box;font-size: 16px;"><section powered-by="xiumi.us" style="margin-top: 0.5em;margin-bottom: 0.5em;box-sizing: border-box;"><section 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